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The Mikuni BS32SS carburetor had a 1.3-inch bore size, with a standard idle rpm of 1,150, plus or minus 100 rpm. The fuel level measured at 0.2 inch, plus or minus 0.02 inch, and the float height measured 0.88 inch, plus or minus 0.04 inches. The main air jet measured 1.7 millimeters.
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Sbornik makrosov excel. The by-pass measured 0.8 millimeter and the pilot outlet measured 0.7 millimeter. The valve seat measured 2 millimeters. The recommended cable play for both the throttle cable and choke cable measured 0.5 to 1 millimeter, or 0.02 to 0.04 inches. The Mikuni carburetor was designed to meet the 1980 United States Federal Emission Regulations. Any motorcycle having over 50 cubic centimeters of engine displacement was required to adhere to this emissions level. This called for a hydrocarbon level no greater than 8 grams per mile and a carbon monoxide level no greater than 19.3 grams per mile.
The main jet, needle jet and pilot jet were all components specifically calibrated to allow the Mikuni BS32SS to meet the required emission level requirements. According to Suzuki, if the air cleaner fails in the Mikuni BS32SS carburetor, it could be due to the presence of dirt or excess oil lubrication. A faulty fuel level in the carburetor could be caused by a sticking float, a leaking needle or an incorrect carburetor setting. A leaking or sticking linkage could cause the choke to malfunction.
Clogged or restricted carburetor jets, a too lean or too rich float level, leaking choke plunger or sticking linkage, or air leaks in the intake manifolds or engine gaskets could all cause mixture malfunctions in the carburetion system.
Intake Manifold: 1. Install MAP sensor in Mikuni manifold (Twin Cam only). Attach the Mikuni manifold to the engine. Align the manifold before tightening the bolts.
The flange surface of the Mikuni manifold should be parallel with the front of the engine’s cam cover. Use a level or angle meter to check this. Tighten the manifold bolts. Attach the rubber flange to the Mikuni manifold with the furnished 5/16″x3/4″ bolts and washers. Choke Cables: Mikuni & Harley-Davidson Route the cable with largest radius bends possible. Check the cable for free-play after installation. If there is no free-play, the engine may run rich and deliver poor performance or low fuel mileage.
Harley Cable (Twin Cam Kits: 42-19, 45-4): 1. Remove the Harley choke cable from the stock carb. Remove the spring and plunger from the cable. Remove the spring and plunger from the Mikuni.